Huizhou PengqiangZili Machinery Equipment Co., Ltd.
Huizhou PengqiangZili Machinery Equipment Co., Ltd.
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Custom Chiller

A custom industrial chiller is widely used in industries such as agriculture, chemical processing, and shipbuilding. Pengqiang will customize the solutions for free according to the actual conditions of these industries, and then make the machines. Since special industries have more professional requirements for temperature control, compressor stability, explosion-proof and corrosion-proof, Pengqiang's custom chiller series was born.

Industrial Chiller Customization Options

We offer custom industrial chillers to meet your specific dairy processing needs, from compressor configuration to smart controls. Below are the key customization options available:


Customization Area

Available Options

Purpose / Benefit

Compressor

- Scroll, screw, or piston type- High/low ambient start kit- Multi-stage or parallel compressors

Match load requirements and adapt to different climate conditions

Refrigerant

- Eco-friendly: R-32, R-407C, R-410A- Traditional: R-22, R-134a, R-404A- Refrigerant charge, leak detection, recovery support

Meet environmental regulations and ensure safe operation

Temperature

- Ultra-low temperature down to -15°C- ±0.5°C stability under full load- Integrated sensor & alarm system

Ensure accurate milk cooling, storage, and fermentation control

Evaporator

- Stainless steel plate type- Shell & tube, surface type- Coil-in-tank option- Easy-clean removable plate covers

Adapt to space limitations and hygiene standards in dairy plants

Smart Control System

- Touchscreen interface- Real-time monitoring & alarms- Historical data logging- Multi-language support

Enhance usability, remote monitoring, and process traceability

1. Compressor Customization

Customize the compressor type and compressor stage according to dairy chiller load requirements.

Scroll, screw or piston type compressor

High/low ambient start kit

Multi-stage or parallel combination of compressors


2. Refrigerant Customization

We also provide you with flexible refrigeration solutions to comply with local environmental policies and requirements.

GWP refrigerant (R-32, R-407, R-410)

Traditional refrigerant (R-22, R-134a, R-404A)

Refrigerant charge, Refrigerant treatment, and leak detection and recovery equipment


3. Temperature Customization

An accurate milk cooling and storage temperature option according to your process requirement.

Ultra low temperature chiller

Ultra low temperature down to -15 degree can be customized. Integrated temperature sensor and alarm. Temperature stable ±0.5°C during all load conditions


4. Evaporator Customization

Select the suitable type and configuration of evaporator according to the available space and cooling capacity.

Stainless Steel plate type heat exchanger, surface type, shell and tube or coil in tank evaporator, plate heat exchanger can be cleaned by removing the cover and inspection.


5. Evaporator Customization Smart Controller Options

Increase your control capability and monitoring capability over distance with an intelligent digital control board.

Smart Control Real time system monitoring and alarm on touch screen Historical data logging of performance on touch screen Multi language interface




Our Process for Custom Industrial Chiller Solutions

Chiller_customization_process.png

How to Select the Right Industrial Chiller

Choosing the right industrial chiller starts with understanding your application scenario and the site conditions. The more accurate your requirements, the more optimized your solution will be — both in performance and cost.

Step 1: Define Your Cooling Needs


Key Question

Example Answer

What will you cool?

Milk / Mold / Process water

Desired outlet temperature?

e.g. 4°C

Flow rate needed (L/h)?

e.g. 1000 L/h

Installation environment?

Indoor / Outdoor

Special control requirements?

PLC / Remote Monitoring / Alarms

Understanding these parameters will help determine the correct chiller type, cooling capacity, and control configuration.


Step 2: Calculate Cooling Capacity

Cooling capacity is expressed in kW, kcal/h, or BTU/h, and is crucial for proper chiller sizing.

➤ Recommended for non-engineers:

If it's too complex, just tell us your parameters — we'll help you calculate.

Example:
To cool 1000 liters of milk from 35°C to 4°C within 1 hour, you'll typically need 10–12 kW cooling capacity.

Cooling Capacity Formula (with Explanation)

Formula:

Cooling Capacity (kW) = Flow (L/h) × Specific Heat × Temperature Drop ÷ 860

Where:

Parameter

Description

Flow (L/h)

Volume of fluid to be cooled per hour

Specific Heat

4.186 (for water)

Temperature Drop

Inlet Temp − Outlet Temp (°C)

860

Conversion factor (to kW)


Step 3: Confirm Basic Technical Requirements

Parameter

Example / Options

Required temp range

5 – 15°C

Cooling fluid type

Water / Water-Glycol

Flow rate

e.g. 60 L/min or 3.6 m³/h

Power supply

380V / 3PH / 50Hz

Installation space

Dimensions available

Control type

Mechanical / Microcontroller / PLC

These inputs help us design an efficient, energy-saving, and cost-effective solution tailored to your operation.




Custom Design Options for Special Cooling Needs

Pengqiang chillers can be fully customized based on your industrial environment, cooling medium, control system, temperature range, and installation requirements.

custom-chiller-options.jpg

Corrosion Resistance

  • Corrosion-resistant heat exchangers

  • Stainless steel piping and tanks

  • Suitable for high-salinity, high-humidity, or acidic/alkaline environments

Control System Customization

  • Programmable PLC control

  • Digital or analog temperature regulation

  • Centralized interface for multi-unit coordination

Special Temperature Ranges

  • Cooling down to -20°C for low-temperature applications

  • Hot water outlet up to 60°C

  • Fast cooling or stable temperature holding

Electrical Specifications

  • Multi-voltage / frequency support (global standards)

  • IP55/IP65 protection for control cabinets

  • Comprehensive safety: overload, phase loss, leakage protection

Pump System Options

  • High-head or variable frequency pumps

  • Pump combinations for multiple chillers

  • Circulation + delivery dual-function pumps

  • Food-grade or corrosion-resistant pump materials

Structure & Installation Form

  • Casters, mounting clips, or fixed frames

  • Tankless or compact split design for limited space

  • Custom layout for tight or mobile setups

Fast & Cost-Efficient Standard Modifications

For quicker delivery and lower costs, our standard chillers can be customized with:

  • Extra instrumentation ports

  • Additional safety switches (low flow, high/low pressure, temperature alarms, etc.)



Types of Custom Chillers

Split Chiller
An industrial split chiller comes in two models: indoor and outdoor. Its split construction is ideal for locations that require efficient cooling and heat distribution.Its primary function is to facilitate the heat transfer mechanism of refrigerant circulation. It is frequently utilized in industries including electrical manufacturing and plastic processing. Its advantages include flexible installation, little noise, and easy maintenance. It can meet a wide range of refrigeration demands and is suitable for situations with limited space or sound. It is one of the key components of industrial cooling modernization.
25HP Plate Chiller Heat Exchanger
Specifically designed to provide quick heat transfer and precise temperature control, a plate chiller with heat exchangers is an extremely efficient cooling system. It makes use of an efficient plate heat exchanger to maximize the surface area, which ensures energy efficiency and less time to cool.  It is Industries such as rubber, plastics, and chemical processing widely employ it. re suitable for applications that require consistent and efficient cooling performance. Their modular design permits ease of maintenance and expansion, which makes them an affordable solution for a variety of industrial refrigeration requirements.
125HP Plate Heat Chiller
This 125HP super large industrial chiller utilizes advanced plate exchange technology, making it ideal for large water pools without sealed circulation. It features six alarm systems for enhanced safety and reliability. Customizable to meet a wide range of temperature requirements, this chiller ensures efficient cooling within the specified time frame.
Air Cooled Plate Heat Chiller
The plate exchange type air-cooled chiller comes in various models, each with its own production timeline. Customers can select machines with different power capacities based on their specific requirements. As the source factory, Pengqiang Group offers the most competitive prices and also provides customization services. If the standard models do not meet your needs, you can reach out to our staff to discuss custom solutions.
20Tons Air Cooled Plate Heat Chiller
The 25HP plate-changing chiller is well-suited to meet a wide range of needs. Compared to other plate-changing industrial chillers, the 25HP model is more compact and lighter. It features pulleys at the base, making it easier for workers to install and move.
30Tons Air Cooled Plate Heat Chiller
Say goodbye to the hassle of cleaning water tanks. This customizable Air Cooled Plate Heat Chiller comes with a quality guarantee. We offer the option to specify the refrigerant according to your needs. Additionally, the machine is equipped with six major protection measures, ensuring safer and more reliable operation for our customers.
40Tons Air Cooled Plate Heat Chiller
The primary purpose of the 50HP plate water chiller is to cool large swimming pools. This chiller operates without an integrated water tank, utilizing a compressor for cooling. This design allows customers to easily incorporate it into their own independent water systems.
60Tons Air Cooled Plate Heat Chiller
The 75HP plate water chiller features a high-efficiency plate heat exchanger, delivering 75 horsepower of cooling capacity. Its compact design conserves space, making it ideal for industrial process cooling and air conditioning systems. Equipped with an intelligent control system, it optimizes performance and ensures reliable operation. Built for durability, it is well-suited for long-term, continuous use. This versatile, high-efficiency water chiller is a robust solution for various cooling needs.

More Custom Chiller We Offer

Centrifugal Chiller
Centrifugal Chiller
Oil Cooling Chiller
Oil Cooling Chiller
Ethylene Glycol Chiller
Ethylene Glycol Chiller
Contact Us for Customizable Industrial Chiller!
One-stop refrigeration service, chiller source factory, free customized solution service~ Contact us today for your premium and relaible industrial chiller.
Tel
+86-178-1894-1386
E-mail
taylor_jiao@pqzili.com
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No. 3 Workshop Beside Yingshan Road, Xinwei Village, Shanpi Village, Lilin Town, Zhongkai High-Tech Zone, Huizhou, Guangdong, China
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